Tactical Clothing Factory Quality Control List: 10 Yam Yuav Tsum Tau Ntsuas Cov Ntsuas (Abrasion Resistance, Tear Strength, Colorfastness, Seam Slippage, etc.)

1. Taw qhia: Vim li cas Tactical Garments xav tau QC Cov Ntsuas Ntsuas

Cov kev siv scenarios rau tactical garments yog xav tau ntau tshaj li cov khaub ncaws zoo tib yam. Cov tub rog thiab tub ceev xwm cov neeg ua haujlwm, cov neeg nyiam sab nraum zoov, thiab cov tub ceev xwm ua haujlwm niaj hnub muaj kev paub: nkag (sib tsoo), nce toj thiab snagging (tearing), hnub thiab nag raug (fading, dej tsis ua haujlwm), thiab kev siv zog siab (kev ntxhov siab, hws evaporation). Cov qauv kev hnav khaub ncaws hauv teb chaws (xws li GB / T 2660-2017 rau cov tsho) tsis tuaj yeem npog cov kev cai loj no.

Yog tias lub tuam txhab cov khaub ncaws tactical tsuas yog nyob ntawm kev kuaj ntaub niaj hnub, cov teeb meem hauv qab no feem ntau tshwm sim:

Cov ris tsho tshiab hnav los ntawm lub hauv caug tom qab ib hlis → siab rov qab

Underarm seam bursts thaum lub sij hawm ua hauj lwm strenuous → kev nyab xeeb txaus ntshai

Olive ntsuab ploj tom qab peb ntxuav → cov neeg siv khoom tsis txaus siab

Waterproof softshell leaks tom qab ib nrab teev nyob rau hauv los nag → hom kev puas tsuaj

Yog li ntawd, tactical khaub ncaws factories yuav tsum tsim kom muaj ib lub hauv paus QC system uas yog nruj dua li cov qauv tsoos tsho zoo tib yam. Kab lus no teev 10 qhov ntsuas ntsuas yuav tsum tau ua, txhua tus nrog:

Pom zoo tus qauv qhov tseem ceeb (saib cov tub rog / cov qauv thoob ntiaj teb)

Cov txheej txheem xeem (lab lossis hauv tsev)

Feem ntau tsis ua hauj lwm ua rau thiab kho cov kev ua

Yam khoom siv tau

Cov 10 qhov ntsuas no suav nrog cov ntaub durability, colourfastness, seem stability, functionality, thiab seam zoo, thiab muaj feem xyuam rau tag nrho cov txheej txheem los ntawm incoming quality control (IQC) mus rau outgoing zoo tswj (OQC).

2. Cov lus qhia ceev ceev ntawm 10 Qhov Ntsuas Ntsuas Ntsuas

Lus Cim: Cov qauv saum toj no yog qhov tsawg kawg nkaus pom zoo rau cov ris tsho tactical. Cov tub rog / tub ceev xwm xaj lossis cov khoom xa tawm high-end yuav tsum muaj cov qauv siab dua (piv txwv li, kev puas tsuaj ntau dua lossis sib npaug ntawm 50,000 cycles, kua muag Ntau dua lossis sib npaug rau 80 N).

3. Kev piav qhia ntxaws ntawm 10 qhov ntsuas

3.1 Abrasion Resistance

Kev sim txoj hauv kev: Martindale txoj kev (ISO 12947) - cov qauv ncig yog rubbed tiv thaiv tus qauv ntaub plaub abrasive hauv qab 9 kPa siab nyob rau hauv ib qho kev taw qhia. Tus naj npawb ntawm cov voj voog kom txog thaum cov xov paj tawg lossis qhov tsim tau kaw. Txoj kev Taber (rotary abrasion) kuj tuaj yeem siv rau cov ntaub coated.

Tactical xav tau:

General tactical trousers, cov khaub ncaws sib ntaus sib tua: Ntau dua lossis sib npaug rau 20,000 lub voj voog yam tsis muaj qhov pom tseeb

Tub rog / tub ceev xwm kev yuav khoom, cov khoom lag luam siab: Ntau dua lossis sib npaug li 50,000 lub voj voog (lub hauv caug / lub rooj zaum yuav tsum tau siab dua)

Common tsis ua hauj lwm ua rau:

Fabric denier tsawg dhau (piv txwv li,<300D)

Cov paj rwb siab dhau lawm hauv polyester / paj rwb blends (paj rwb tsis zoo abrasion tsis kam)

Txheej los yog daim nyias nyias nyias, tev tawm tom qab txhuam

Cov kev kho kom raug:

Siv cov xov paj muaj zog xws li Cordura lossis Nylon 6.6

Ua kom cov ntaub ntom ntom lossis siv oxford weave

Ntxiv ob-txheej thaj ua rau thaj los yog cov ntaub uas muaj kev puas tsuaj rau ntawm qhov chaw siab (lub hauv caug, lub luj tshib, lub rooj zaum)

Txoj hauv kev sim hauv tsev: Siv Martindale tus ntsuas kev puas tsuaj yooj yim (kwv yees . 3000 RMB). Tom qab 5000 cycles, pom kev ntsuas fuzzing; tom qab 20,000 lub voj voog, xyuas qhov qhov.

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3.2 Tear Strength

Lub hauv paus ntsiab lus ntawm kev xeem: tus qauv tus nplaig (ASTM D2261) - qhov "tus nplaig" txiav yog tsim los ntawm cov ntaub thiab lub zog yuav tsum tau ntsuas nws. Simulates tiv thaiv tearing thaum snagged los ntawm ib tug ntse khoom.

Tactical xav tau:

Warp Ntau dua lossis sib npaug rau 50 N, weft Ntau dua lossis sib npaug rau 40 N (cov cheeb tsam dav dav)

Lub hauv caug / luj tshib / crotch qhov chaw: Ntau dua lossis sib npaug li 80 N

Common tsis ua hauj lwm ua rau:

Cov xov paj tsis muaj zog (tsawg-denier nylon lossis polyester siv dua tshiab)

Kev tsim cov ntaub xoob dhau (piv txwv li, nyias nyias weave)

Kev kho mob ntau dhau (piv txwv li, over-calendering ua rau fiber ntau embrittlement)

Cov kev kho kom raug:

Siv cov xov paj muaj zog (nylon 6.6 nyiam)

Siv canvas lossis oxford weave kom nce cov ntsiab lus sib txuas

Tsis txhob siv tshuaj tua kab mob ntau dhau

Kev sim ceev hauv tsev **: Tear cov ntaub los ntawm tes kom hnov ​​​​qhov tsis kam. Cordura tiag tiag yuav tsum muaj lub zog tseem ceeb thiab kua muag tsis sib xws; cov ntaub tsis zoo ua kua muag tau yooj yim hauv txoj kab ncaj nraim.

3.3 Xim ceev

Colorfastness suav nrog ntau qhov kev sim ua ntej. Tactical garments yuav tsum tsom rau peb cov hauv qab no:

3.3.1 Rubbing colorfastness (qhuav / ntub) - ISO 105-X12**

Qhov yuav tsum tau muaj: Qhuav qhuav Ntau dua los yog sib npaug rau 4, ntub dej ntau dua los yog sib npaug rau 3-4 (tsaus xim zoo li dub, coyote xim av tuaj yeem tso dej ntub dej ntau dua lossis sib npaug li 3)

Ua tsis tiav: tsis txaus dye fixation, tsis txaus tom qab ntxuav, xim nto los ntawm txheej

Kev kho kom raug: Siv cov tshuaj zoo tshaj plaws los yog cov tshuaj tua kab mob, ntxiv dag zog rau xab npum thiab kho

3.3.2 Lub teeb xim ceev (40 teev) - ISO 105-B02

Yuav Tsum Tau: Ntau dua lossis sib npaug rau 4 (tiv thaiv cov txiv ntseej ntsuab, coyote xim av los ntawm fading lossis yellowing)

Ua tsis tiav: Tsis zoo UV tsis kam ntawm dyes, feem ntau hauv polyester pheej yig

Kev kho kom raug: Siv lub teeb nrawm nrawm (piv txwv li, CIBA lub teeb nrawm nrawm) lossis ntxiv UV absorbers

3.3.3 Ntxuav colourfastness - ISO 105-C06

Qhov yuav tsum tau muaj: Xim hloov ntau dua lossis sib npaug rau 4, staining Ntau dua lossis sib npaug rau 4

Ua tsis tiav: Kev tshem tawm tsis txaus ntawm cov xim pleev xim

Kev kho kom raug: Ua kom lub voj voog soaping, siv cov tshuaj soaping zoo

Txoj kev kuaj hauv tsev:

Kev ntub dej: RUB ib daim ntaub dawb dipped hauv dej tiv thaiv cov ntaub tsaus nti 10 zaug thiab saib xyuas qhov staining.

Lub teeb: Txiav ob qhov qauv, npog ib nrab ntawm ib qho nrog ntawv ci, tso ob qho tib si rau ntawm lub hnub ci windowsill rau ib lub lis piam, tom qab ntawd sib piv cov xim hloov.

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3.4 Seam swb

Lub hauv paus ntsiab lus ntawm kev xeem: ASTM D434 - ib qho kev thauj khoom ruaj khov (feem ntau 120 N) yog siv rau hauv cov hlua khi, thiab qhov dav ntawm qhov qhib ntawm lub seam yog ntsuas. Reflects lub seam tsis kam rau "grinning" (yarn hloov).

Tactical yuav tsum tau: Qhib Tsawg dua los yog sib npaug li 3 hli nyob rau hauv load (tub rog Tsawg dua los yog sib npaug li 2 hli)

Common tsis ua hauj lwm ua rau:

Tsawg npuag ntom (sparse warp / weft)

Seam nro siab dhau lossis qis dhau

Stitch length too long (>4 stitches / cm)

Tsis txaus seam nyiaj (<1 cm)

Cov kev kho kom raug:

Ua kom cov ntaub warp / weft ntom

Kho lub tshuab xaws bobbin nro, siv cov koob me me (#18 lossis qis dua)

Tswj stitch ceev ntawm 8-10 stitches / nti (kwv yees . 3-4/cm)

Nce seam pub rau 1.2-1.5 cm

Kev sim ceev hauv tsev: Kos ob kab 5 hli sib nrug ntawm ob sab ntawm lub seam, rub lub seam quab yuam, thiab ntsuas qhov qhib siab tshaj plaws ntawm cov kab.

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3.5 Lub zog tawg

TS EN ISO 13934 Cov txheej txheem sawb - Cov ntaub ntawv dav dav yog clamped hauv lub tensile tester thiab rub kom txog thaum tawg. Ntsuas cov ntaub muaj peev xwm tiv taus qhov nro tag nrho.

Tactical xav tau:

Warp Ntau dua lossis sib npaug rau 600 N, weft Ntau dua lossis sib npaug rau 400 N (kwv yees sib npaug rau 60 kg thiab 40 kg tensile force)

Qib Tub Rog: warp Ntau dua lossis sib npaug rau 800 N, weft Ntau dua lossis sib npaug rau 600 N

Common tsis ua hauj lwm ua rau:

Cov xov paj suav tsawg dhau (piv txwv li, paj rwb qis dua 20s)

Kev tsim kho ntaub xoob dhau lawm

Kev puas tsuaj los ntawm kev kho mob tom qab (piv txwv li, muaj zog acid / alkali)

Cov kev kho kom raug:

Siv cov xov paj ntau dua (piv txwv li, 500D lossis siab dua)

Nce warp / weft ceev

Kho cov txheej txheem tom qab kho

Lus Cim: Lub zog tawg yog qhov sib txawv ntawm lub zog tsim kua muag. Ib daim ntaub uas muaj lub zog tawg siab kuj tseem yuav muaj lub zog tsim kua muag tsawg (xws li, cov ntaub nplaum uas muaj zog heev). Ob leeg yuav tsum ua raws li cov qauv.

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3.6 Pilling Resistance

Cov ntsiab lus xeem: ISO 12945 (Martindale rubbing lossis random tumble) - Cov ntaub yog rubbed tawm tsam nws tus kheej lossis tus qauv abrasive rau ntau lub voj voog, thiab qib ntawm pilling yog ntsuas.

Tactical yuav tsum tau: ntau dua los yog sib npaug rau qib 3-4 (tom qab 2000 cycles, me ntsis pilling tso cai tab sis tsis pom tseeb)

Common tsis ua hauj lwm ua rau:

Tsis zoo polyester / paj rwb sib piv (polyester staple fibers ntsiav tshuaj yooj yim)

Tsawg yarn twist, ntev plaub hau

Tsis txaus singeing

Cov kev kho kom raug:

Siv high-twist yarns

Txhim kho singeing txheej txheem

Ntxiv anti-pilling fibers (xws li, anti-pilling acrylic)

Siv los tiv thaiv pilling tiav rau cov ntaub tiav

Txoj kev kuaj hauv tsev**: Rub cov ntaub npuag nrog cov nylon txhuam 20 zaug thiab pom qhov muag ntsuas pilling.

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3.7 Dimensional Stability (Shrinkage)

Kuaj lub hauv paus ntsiab lus: AATCC 135 - simulates lub tsev ntxhua khaub ncaws, ntsuas qhov hloov pauv ua ntej thiab tom qab ntxuav.

Tactical yuav tsum tau: Shrinkage tsawg dua los yog sib npaug rau ± 3% nyob rau hauv warp thiab weft (tub rog Tsawg dua los yog sib npaug rau ± 2%). Tshaj qhov no ua rau cov tsoos tsho distortion, zipper puckering, thiab misalignment tom qab ntxuav.

Common tsis ua hauj lwm ua rau:

Npuag tsis pre-shrink

Kev rub ntau dhau thaum xaws (cov ris tsho shrinkage ntau dua li ntaub shrinkage)

Ntxuav kub siab heev (rau cov ntaub uas kub-sensitive)

Cov kev kho kom raug:

Pre-shrink ntaub ua ntej txiav (steam los yog dej)

Txo rub thaum xaws

Qhia qhov ntsuas kub qis rau ntawm daim ntawv saib xyuas

Txoj kev kuaj hauv tsev: Txiav ib qho qauv 50 × 50 cm, ntxuav thiab txhuam kom qhuav hauv lub tshuab hauv tsev, tom qab ntawd rov ntsuas dua.

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3.8 Water Penetration Resistance (Hydrostatic Head) - Rau cov ntaub tsis muaj dej

Kev xeem txoj cai: ISO 811 - Cov ntaub yog clamped, thiab dej siab yog nce los ntawm hauv qab; lub siab uas qhov thib peb poob tshwm yog kaw (mmH₂O).

Tactical xav tau:

Softshells, rainwear, waterproof ris: Ntau tshaj los yog sib npaug rau 8000 hli ua ntej ntxuav, Ntau tshaj los yog sib npaug rau 6000 hli tom qab 5 ntxuav

Ordinary DWR-kho cov ntaub: hydrostatic lub taub hau tsis tas yuav tsum tau, tsuas yog cov tshuaj tiv thaiv dej

Common tsis ua hauj lwm ua rau:

Pinholes nyob rau hauv daim nyias nyias los yog lamination puas

Seams tsis seam-sealed lossis tsis zoo sealing

DWR tsis ua hauj lwm ntawm lub ntsej muag ntaub - dej ntub cov ntaub ua ntej, ua kom siab

Cov kev kho kom raug:

Ntxiv cov pinhole nrhiav pom hauv online (tshwj xeeb kuaj) thaum lamination

Siv daim kab xev cua sov rau tag nrho cov seams

Txhim kho kev kho DWR

Kev sim ceev hauv tsev: Ua ib lub pob dej ntsug ntsug (1.2 m siab), tuav ntaub hauv qab, ntim dej rau 1 m, thiab saib 1 feeb. Tsis muaj qhov xau qhia tias ntau dua lossis sib npaug li 10,000 mm.

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3.9 Moisture Vapor Transmission Rate (MVTR) - Rau cov ntaub ntawv tsis muaj dej tsis zoo xwb

Lub hauv paus ntsiab lus ntawm kev xeem: JIS L1099 B1 (hloov khob txoj kev) - lub khob dej yog inverted kom cov vapor kub nce los ntawm cov ntaub thiab yog absorbed los ntawm desiccant; tus nqi ntawm vapor kis nyob rau hauv 24 teev yog xam. Txoj kev no zoo tshaj plaws simulates tiag tiag hnav.

Tactical yuav tsum tau: Ntau tshaj los yog sib npaug rau 5000 g / m² / 24h (nyiam rau kev ua haujlwm nruab nrab); high-end xav tau ntau dua lossis sib npaug rau 8000.

Common tsis ua hauj lwm ua rau:

Membrane pores thaiv (ntau nplaum)

Lub ntsej muag ntaub DWR hnyav dhau los lossis ua tsis taus pa

Membrane inherently tsawg MVTR (xws li, zoo tib yam PU membrane)

Cov kev kho kom raug:

Siv hydrophilic TPU membrane los yog microporous membrane

Tswj cov nplaum txheej hnyav ntawm 8-12 g / m², siv gravure roller

Tsis txhob muaj txheej txheej txheej ntawm lub ntsej muag

Nco tseg: Cov kev sim sib txawv ua rau muaj txiaj ntsig sib txawv. Txoj kev xeem yuav tsum tau teev tseg hauv cov ntawv cog lus (xws li JIS B1), txwv tsis pub cov txiaj ntsig tsis tuaj yeem muab piv.

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3.10 Perspiration Resistance

TS EN ISO 105-E04 - Cov ntaub thiab cov khoom siv fiber ntau uas nyob ib sab yog raus rau hauv cov hws dag (acidic thiab alkaline), tuav ntawm 37℃rau 4 teev, tom qab ntsuas rau kev hloov xim thiab staining.

Tactical yuav tsum tau: ob qho tib si hloov xim thiab staining Ntau dua los yog sib npaug rau qib 4

Common tsis ua hauj lwm ua rau:

Dye muaj acid tsis kam

Residual ntsev los yog alkalis tom qab kho

Cov xim tsaus tshwj xeeb yog ua rau staining

Cov kev kho kom raug:

Siv hws-resistant dyes (xws li, hlau complex dyes)

Soaping thiab neutralization

Thov kho tus neeg sawv cev

Txoj kev kuaj hauv tsev: Soak ib qho qauv hauv cov hws dag (cov khoom lag luam muaj reagent), tso ntawm cov iav hauv qhov cub 37℃rau 4 teev, tom qab ntawd muab piv rau cov nplai grey.

4. QC txheej txheem thiab qauv qauv

4.1 Kev Tswj Xyuas Zoo (IQC)

Qauv piv txwv: Tshawb xyuas 10% ntawm txhua daim ntaub (tsawg kawg 1 yob), siv 2 meters dav dav ntawm txhua yob

Kev xeem yuav tsum tau: Kev puas tsuaj, tsim kua muag lub zog, colourfastness (qhuav / ntub ntub), shrinkage

Cov ntaubntawv povthawj siv: Sau IQC daim ntawv qhia; daim ntawv lo tsis ua raws li daim ntawv lo nrog cov ntawv nplaum liab thiab cais tawm

4.2 In-Process Quality Control (IPQC)

Sijhawm: Tom qab thawj tsab ntawv pom zoo thiab thaum lub sijhawm xaws ntau

Yuav tsum tau xeem **: Seam slippage, breaking zog (ntawm qhov chaw sewn)

Ntau zaus: 3 daim rau 200 tsoos tsho

4.3 Kev Tswj Xyuas Qhov Zoo (OQC)

Kev npaj ua piv txwv: AQL 2.5 (qhov tseem ceeb tsis xws luag 0, qhov tsis xws luag loj 2.5, qhov tsis xws luag me 4.0)

Yuav tsum tau xeem: Tag nrho 10 qhov ntsuas. Kev puas tsuaj, tsim kua muag, thiab xim nrawm tuaj yeem siv cov ntaub ntawv kuaj cov ntaub ntawv, tab sis cov seam slippage, dej siab, thiab MVTR yuav tsum tau kuaj ntawm cov tsoos tsho tiav.

4.4 Qhov thib peb-tog xeem zaus

Thawj qhov kev tsim tawm ntawm tus qauv tshiab: yuav tsum xa mus rau CNAS lub chaw kuaj mob rau tag nrho cov chav kuaj

Rov ua cov qauv: sim ib pob ib lub hlis twg (tsawg kawg 1 tsoos tsho + 1 m ntaub)

Raws li tus neeg thov kev thov: sim raws li cov qauv teev tseg

5. Feem ntau ua rau tsis ua hauj lwm thiab cov lus daws teeb meem ceev

6. QC Daim Ntawv Qhia Template (Npaj siv)

>Tactical Clothing Factory QC Test Report

>Order No.: __________ Style: __________ Batch: __________ Hnub Soj Ntsuam: __________

>

>1. Abrasion (Martindale): ______ cycles (std Ntau dua lossis sib npaug li 20,000) □ Hla □ Tsis Tau

>2. Tear zog (warp): ______ N (std Ntau dua lossis sib npaug li 50) □ Hla □ Tsis Tau

>3. Xim ceev: qhuav ______ / ntub dej ______ / lub teeb ______ / ntxuav ______

>4. Seam slippage: ______ mm (std Tsawg dua los yog sib npaug rau 3) □ Pass □ Fail

>5. Lub zog tawg (warp): ______ N (std Ntau dua lossis sib npaug rau 600) □ Hla □ Tsis Tau

>6. Pilling resistance: qib ______ (std Ntau dua lossis sib npaug ntawm 3-4) □ Pass □ Tsis Tau

>7. Shrinkage: warp ______% / weft ______% (std ± 3) □ Pass □ Tsis

>8. Dej siab tsis kam: ______mm ​​(std Ntau dua lossis sib npaug ntawm 8000) □ Pass □ Tsis □ N / A

>9. MVTR: ______ g/m²/24h (std Ntau dua los yog sib npaug rau 5000) □ Pass □ Fail □ N/A

>10. Kev ua pa tawm: xim hloov ______ / staining ______ (std Ntau dua lossis sib npaug rau 4) □ Dhau □ Tsis Tau

>

>Tag nrho cov lus xaus: □ Txais □ Rov ua dua □ Tsis lees

>Inspector: __________ Pom zoo los ntawm: __________

7. Cov lus qhia rau cov tswv tsev

Kev teeb tsa ua tiav 10-qhia QC system yuav tsum muaj peev txheej pib (kuaj cov khoom siv kwv yees li . 20,000-30,000 RMB), tab sis nws tuaj yeem tiv thaiv ntau pua txhiab RMB hauv kev poob los ntawm cov khoom xa rov qab txhua lub hlis. Kev siv nyiaj ntau tshaj plaws:

1. Ua ntej yuav Martindale abrasion tester (kwv yees . 3000 RMB) thiab hydrostatic head tester (DIY txog li 500 RMB)

2. Kos npe rau daim ntawv cog lus nrog lub chaw kuaj thib peb rau cov chav kuaj tag nrho ib zaug hauv peb lub hlis twg

3. Qhia ib tus neeg QC siab kom ua cov kev tshuaj xyuas niaj hnub raws li daim ntawv teev npe no

QC tsis yog tus nqi - nws yog kev pov hwm rau koj cov nyiaj tau los.